What you need
How to build it
The template
Print this at 100 per cent, not fit to page, or the sizes will be wrong. The ruler line below tells you whether it printed correctly.
Now send something
Six letters at a time is the whole message length, so start with SIXTHS or PENCIL and work up.
Where it comes from
Thomas Jefferson designed a stack of lettered discs while he was Secretary of State, then set it aside. It was reinvented independently in France a century later, and again by the American army, which used a version as the M-94 into the 1940s. Jefferson's own description was found in his papers long after.
Why it works
Each disc is a different scrambled alphabet, so a letter is enciphered differently depending on which disc it lands on. The key is not a word but the order you thread the discs, which is why they must be numbered before you build it.
When it goes wrong
It usually does, the first time. Almost always one of these.